Liquid Soap Production Line & Stainless Steel Mixing Tank for Cosmetics
- Dual Industry Multi-product Compatibility: One single line realizes two entirely different production demands: low-viscosity liquid detergent (shampoo, hand soap, dish liquid) and ultra-high viscosity emulsified food sauce (mayonnaise, peanut butter, ketchup), greatly cutting factory equipment procurement cost and workshop space occupation.
- Dual-mode Vacuum Homogenization Design: Adjust homogenizer speed and vacuum level per production needs: low vacuum for liquid soap dissolving surfactants like AES/LABSA; high full vacuum for mayonnaise oil-water tight emulsification to avoid oil separation and bubbles.
- Sanitary GMP-compliant Construction: Mirror seamless polished tank interior and all connecting pipelines without dead corners, supporting manual cleaning and CIP online flushing to prevent cross-contamination between food and daily chemical batches.
- Flexible Parameter Switching: Pre-store multiple production formulas on optional PLC system; just switch preset parameters to change between detergent and sauce production within short time, shorten production changeover cycle.
- Customized Expansion Available: Upgrade to full-auto filling line, explosion-proof motor for alcohol essence, mobile base and automatic weighing feeding system as client’s production layout required.
Product Details
Core Performance Features
Precise Temperature Control for All Sizes, Uniform Heating Without Dead AnglesAdopts an electric heating jacket structure with an intelligent digital temperature control system, enabling precise temperature control from room temperature to 100℃. The uniform heating avoids local overheating and material denaturation, suitable for gentle processing of heat-sensitive materials. All capacity models maintain consistent temperature control accuracy.
Efficient Mixing/Emulsification System for Thorough Blending Equipped with unidirectional mixing paddles and a high-shear emulsification head (emulsification model), it achieves dual functions of low-speed mixing and high-shear emulsification. It ensures uniform mixing of large-volume materials and efficiently breaks down and disperses particles to form fine and stable emulsions/colloids. Large-capacity models optimize paddle layout to ensure full material circulation without layering.
Hygienic Structure Design, Easy to Clean with No ResidueThe fully mirror-polished inner wall has no dead corners, meeting GMP hygiene standards. The quick-opening top cover and bottom discharge valve facilitate feeding, sampling and cleaning, effectively avoiding material residue and cross-contamination. All capacity models adopt a standardized hygienic structure for easy production management.
Flexible Adaptation for Different Production StagesThe 100L model is equipped with universal casters for flexible movement in laboratories and workshops, ideal for pilot R&D. The 500L/1000L models use fixed brackets, suitable for assembly line production layout, and can seamlessly connect the entire process from pilot test to scale-up production without re-adapting the process.
Safe, Reliable and Easy to OperateIntegrates multiple safety protections such as overload, overheating and leakage protection, equipped with a visual operation panel with intuitive parameter settings, allowing quick operation without professional training. Large-capacity models are additionally equipped with liquid level monitoring and pressure protection functions to ensure safe large-scale production.
Modular Expansion, High CustomizabilitySupports optional modules such as vacuum system, condensation reflux device, online pH monitoring, automatic feeding/discharging, etc., which can be flexibly expanded according to different process needs to meet diverse production and R&D scenarios. All capacity models can realize function customization to maintain process consistency.
Main Application Scenarios
● Daily Chemical Industry: Emulsification, mixing and heating preparation of shampoos, shower gels, creams, lotions, conditioners and other personal care products.
● Food Industry: Mixing and heating sterilization of sauces, syrups, beverages, meal replacement liquids, condiments and other food materials.
● Pharmaceutical Industry: Preparation and emulsification reaction of ointments, lotions, oral liquids, traditional Chinese medicine extracts and other pharmaceutical products.
● Fine Chemical Industry: Dispersion, mixing and reaction processes of coatings, adhesives, lubricants, nano dispersions and other chemical materials.
● Laboratory/Full Production Process: 100L for pilot R&D, 500L for pilot scale-up, 1000L for large-scale production, covering the entire product lifecycle from R&D to mass production.