A high-end skincare brand in Guangzhou focuses on anti-aging and firming face cream, moisturizing and repairing face cream, positioning itself in high-end beauty salons and high-end e-commerce channels. The core product demands are "delicate skin feel, stable anti-aging ingredients, and long-lasting moisture locking".
The face cream produced by the enterprise's original equipment had problems such as rough paste, easy powder caking, uneven dispersion of anti-aging ingredients such as hyaluronic acid and retinol, rapid loss of activity, as well as yellowing of the face cream and short shelf life caused by high-temperature emulsification, which could not meet the quality requirements of the high-end market.
To address the production pain points of high-end face cream, Guangzhou Yuxiang Light Industry Machinery Co., Ltd. customized an exclusive combination solution of RHJ-C series 300L vacuum homogeneous emulsifier + constant temperature mixing tank for it, accurately matching the core needs of face cream production.
All parts of the equipment in contact with materials are made of 316L medical-grade stainless steel, with mirror-polished inner walls (roughness Ra≤0.6μm) and no hygienic dead corners, fully complying with the GMP production standards for high-end cosmetics; the vacuum degree can reach -0.097MPa, and emulsification is carried out under negative pressure throughout the whole process, effectively isolating air to prevent oxidation and inactivation of anti-aging ingredients, and at the same time eliminating the generation of bubbles to ensure the face cream has a delicate and particle-free texture.
In terms of core technology, a dual design of "gentle shearing + precise temperature control" is adopted. The frequency conversion speed regulation system can adjust the shearing speed (adjustable from 500 to 12000rpm) according to the face cream formula, which can not only refine ingredients such as hyaluronic acid and retinol to the micron level to achieve uniform dispersion, but also avoid excessive shearing from damaging the activity of ingredients; the jacketed constant temperature control system has a temperature control accuracy of ±0.3℃, which can accurately control the emulsification temperature at 45-55℃, avoiding yellowing of the face cream and degradation of ingredients caused by high temperature, and at the same time helping the perfect integration of oil and water phases to improve the moisture locking capacity of the face cream.
In addition, the equipment is equipped with a PLC intelligent control system, which can store 50 sets of exclusive face cream formulas, support one-click call, facilitate product changeover, adapt to the mass production of multi-specification face creams (refreshing type, moisturizing type), and support small-batch trial production to meet the needs of new product research and development.
After the equipment was put into use, the high-end anti-aging face cream produced by the customer achieved a leapfrog improvement in quality: the paste is delicate and smooth, with no particles or powder caking when applied, and the skin feel is fresh and non-greasy; the anti-aging ingredients are evenly distributed, the activity retention rate is increased by 35%, and the anti-aging effect of the product is significantly enhanced; the face cream has a uniform color without yellowing, the shelf life is extended to 3 years, and there is no oil-water separation or caking during the shelf life.
The single-batch production capacity of the production line is increased by 45%, the trial production efficiency is increased by 60%, and the new product research and development cycle is shortened by 30%, helping the customer successfully seize the high-end face cream market. The products have settled in many high-end beauty salons, the favorable rate on e-commerce platforms has reached more than 98%, and the brand influence has continued to improve.